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Pearlescent Pigments in Powder Coatings: A Technical Playbook
Pearlescent Pigments(We also call it pearl pigments or mica pigments) own stunning color-shifting effects in powder coatings, but their successful application requires precision.
Below are 9 key guidelines with optimized data presentation for your easy reference.
Editor: Jason Zhao from iSuoChem
Choose the right pigment based on temperature resistance and application:
Pigment Type | Max Temp Resistance | Best Applications | Characteristics |
---|---|---|---|
Mica-Based (Natural) | ≤200°C |
Indoor appliances, decorations, cosmetics, various plastic products, printing ink packages, textile printing. |
Low cost, Safe, soft gloss. But not high-temperature resist(Easy to change color), also acid and alkali resistance and weather resistance are average. |
Silica-Coated (Synthesis) | ≤800°C |
Automotive, outdoor use, high-end cosmetics, industrial coatings, specialty plastics |
High purity, High brightness, High whiteness, Good weather resistance, High-temperature resist, Anti-UV aging. But Easy in peeling if under-cured |
Glass Flake (Diamond) | 1000°C+ |
ceramics, Industrial anti-corrosion coatings, building exterior paints, Anti-counterfeiting ink/HT equipment |
Excellent temperature resistance (≥1000°C), high hardness. But high cost, high brittleness (Not suitable for cosmetics, soft plastics) |
Recommendation: For automotive coatings, use Merck Iriodin® 123 for heat resistance.
Home appliances, BASF Paliocrom Gold. But these 2 type has quite high purchasing cost. You can email iSuoChem to get the equivalent code to Merck and BASF. Same quality, and low purchasing cost.
Equipment | Speed Range | Breakage Rate | Best Use Case |
---|---|---|---|
3D Motion Mixer | 10–20 rpm | <0.5% | Final blending |
Twin-Screw Extruder | 300–500 rpm | ≤3% | Pre-mixing stage |
High-Speed Disperser | Not recommended | Up to 15% | Avoid for pearl pigments |
Pro Tip: Pre-blend pigments with 30% resin before full incorporation to reduce shear damage.
Summary(Mixing skills): Use a low-speed mixer (as gentle as kneading dough), high speed will break the pearlescent particles.
Wrap a layer of resin to protect the pigment in advance.
Certain resins can degrade pearl effects—choose wisely:
Resin Type | Reaction Risk | Solution |
---|---|---|
Epoxy resin | Surface dulling | Switch to amine-free curing systems |
Carboxyl Polyester | Acid-base reaction with TiO2 coatings | Use hydroxyl resin+ PH adjuster instead |
UV-Curable resin | Photoinitiators degrade organic pigments | Inert coating pigments |
Test Method: Heat a 1:5 pigment-resin blend at 80°C for 48h to check stability.
Summary(key mistakes to avoid): Some resins (such as epoxy resin) will turn pearlescent to matte.
Prevent clumping and speckling with strict humidity control:
Stage | Temperature | Max Humidity | Equipment |
---|---|---|---|
Storage | 25±2°C | ≤30% RH | Desiccant dehumidifiers |
Mixing | Ambient | Dew point ≤−40°C | Local dry hood |
Reclaimed Powder | 80°C (4h dry) | ≤0.3% moisture | Karl Fischer tester |
Summary(key mistakes to avoid): A humid environment will cause caking, so store it in a moisture-proof manner (like storing snacks).
Desired Effect | Safe Formula | Avoid |
---|---|---|
High metallic | Pearlescent pigments + iron oxide blends | Raw aluminum powder |
Soft luster | Pearl + ≤5% transparent pigments | Excess transparents |
Colored pearl | Pearl + inorganic colorants | Organic dyes (UV fade) |
Summary(key mistakes to avoid): Don't mix it with aluminum powder, as it will "fight" and affect the pearl effect.
6. Weather Resistance Performance
Outdoor durability varies by pigment type:
Test | Organic-Coated ΔE | Inorganic-Coated ΔE |
---|---|---|
QUV 1000h | >5.0 | <1.5 |
Salt Spray 500h | Severe fading | No change |
Top Pick: Merck Xirallic® for long-term outdoor stability. Sure, iSuoChem also can supply equivalent code with full inorganic coatings.
7. Recycled Powder Management: Ensuring Color Consistency
Balance cost savings with quality:
Reuse Ratio | Color Shift (ΔE) | Recommendation |
---|---|---|
≤10% | <0.5 | Excellent |
10–15% | 0.5–1.0 | Good |
>15% | >1.5 | Poor |
Management of Film thickness:
Thickness range | Visual effect | Defect rish |
---|---|---|
60um max | Poor coverage. Substrate visible | Color deviation |
80-120 um | Optimal pearl effect | None |
150um min | Sagging, edge build-up | Uneven surface |
9-1. Use three-angle spectral analysis technology to completely eliminate blind spots in visual inspection:
25° high light angle: capture surface specular reflection characteristics
45° middle angle: color performance under standard observation conditions
75° lateral light angle: detect color shift in low gloss areas
9-2. Standardized inspection parameter configuration
Lighting conditions: D65 artificial daylight source (color temperature 6500K) that meets international standards
Color tolerance system:
Indoor application: ΔEab* ≤1.0 (CIE Lab color difference standard)
Outdoor application: ΔEab* ≤1.5 (considering the influence of ambient light)
9-3. Inspection process optimization
Through multi-angle collaborative analysis, the following can be achieved:
High-precision color consistency verification
Defect detection of special gloss surfaces
Color stability evaluation under different lighting environments
Summary(Quality inspection tips): Use multi-angle lighting to check (25°, 45°, 75°) to ensure that it is evenly shiny from different angles.
So, after reading the whole article with 9 tips, are you still confused? Then let me help you summarize it in one sentence.
If you want pearlescent paint to be shiny and durable, remember - choose the right pigment, operate gently, prevent moisture and sun, control thickness, and check from multiple angles during quality inspection!
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