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Pearlescent Pigments in Powder Coatings: A Technical Playbook

19 Jun 2025

Pearlescent Pigments in Powder Coatings: A Technical Playbook

Pearlescent Pigments(We also call it pearl pigments or mica pigments) own stunning color-shifting effects in powder coatings, but their successful application requires precision.

Below are 9 key guidelines with optimized data presentation for your easy reference.

Editor: Jason Zhao from iSuoChem


1. Pearlescent Pigment Selection Guide

Choose the right pigment based on temperature resistance and application:

Pigment Type Max Temp Resistance Best Applications Characteristics
Mica-Based (Natural) 200°C

Indoor appliances, decorations,

cosmetics, various plastic products,

printing ink packages, textile printing.

Low cost, Safe, soft gloss.

But not high-temperature resist(Easy to change color),

also acid and alkali resistance and weather resistance are average.

Silica-Coated (Synthesis) 800°C

Automotive, outdoor use, high-end cosmetics,

industrial coatings, specialty plastics

High purity, High brightness, High whiteness,

Good weather resistance,  High-temperature resist, Anti-UV aging.

But Easy in peeling if under-cured

Glass Flake (Diamond) 1000°C+

ceramics, Industrial anti-corrosion coatings,

building exterior paints, Anti-counterfeiting ink/HT equipment

Excellent temperature resistance (≥1000°C), high hardness.

But high cost, high brittleness (Not suitable for cosmetics, soft plastics)

Recommendation: For automotive coatings, use Merck Iriodin® 123 for heat resistance.

Home appliances, BASF Paliocrom Gold. But these 2 type has quite high purchasing cost. You can email iSuoChem to get the equivalent code to Merck and BASF. Same quality, and low purchasing cost.


2. Dispersion Techniques to control fragility

Equipment Speed Range Breakage Rate Best Use Case
3D Motion Mixer 10–20 rpm <0.5% Final blending
Twin-Screw Extruder 300–500 rpm ≤3% Pre-mixing stage
High-Speed Disperser Not recommended Up to 15% Avoid for pearl pigments

Pro Tip: Pre-blend pigments with 30% resin before full incorporation to reduce shear damage.

Summary(Mixing skills): Use a low-speed mixer (as gentle as kneading dough), high speed will break the pearlescent particles.

Wrap a layer of resin to protect the pigment in advance.

Pearl pigments for Art decorations


3. Resin Compatibility & Risks

Certain resins can degrade pearl effects—choose wisely:

Resin Type Reaction Risk Solution
Epoxy resin Surface dulling Switch to amine-free curing systems
Carboxyl Polyester Acid-base reaction with TiO2 coatings Use hydroxyl resin+ PH adjuster instead
UV-Curable resin Photoinitiators degrade organic pigments Inert coating pigments

Test Method: Heat a 1:5 pigment-resin blend at 80°C for 48h to check stability.

Summary(key mistakes to avoid): Some resins (such as epoxy resin) will turn pearlescent to matte.


4. Moisture Control Standards

Prevent clumping and speckling with strict humidity control:

Stage Temperature Max Humidity Equipment
Storage 25±2°C ≤30% RH Desiccant dehumidifiers
Mixing Ambient Dew point ≤−40°C Local dry hood
Reclaimed Powder 80°C (4h dry) ≤0.3% moisture Karl Fischer tester

Summary(key mistakes to avoid): A humid environment will cause caking, so store it in a moisture-proof manner (like storing snacks).


5. Mixing Precautions: Avoid Metal Powder Pitfalls

Combine pearls with other pigments cautiously:
Desired Effect Safe Formula Avoid
High metallic Pearlescent pigments + iron oxide blends Raw aluminum powder
Soft luster Pearl + ≤5% transparent pigments Excess transparents
Colored pearl Pearl + inorganic colorants Organic dyes (UV fade)

Summary(key mistakes to avoid): Don't mix it with aluminum powder, as it will "fight" and affect the pearl effect.


6. Weather Resistance Performance

Outdoor durability varies by pigment type:

Test Organic-Coated ΔE Inorganic-Coated ΔE
QUV 1000h >5.0 <1.5
Salt Spray 500h Severe fading No change

Top Pick: Merck Xirallic® for long-term outdoor stability. Sure, iSuoChem also can supply equivalent code with full inorganic coatings.


7. Recycled Powder Management: Ensuring Color Consistency

Balance cost savings with quality:

Reuse Ratio Color Shift (ΔE) Recommendation
≤10% <0.5 Excellent
10–15% 0.5–1.0 Good
>15% >1.5 Poor

Summary(Money-saving tips): Use up to 15% of recycled paint, otherwise the color will be distorted.


8. Thickness of Coatings: Micron-level precision

Management of Film thickness:

Thickness range Visual effect Defect rish
60um max Poor coverage. Substrate visible Color deviation
80-120 um Optimal pearl effect None
150um min Sagging, edge build-up Uneven surface

Summary: The coating thickness is 80-120 microns (≈ hair) for the best effect, too thin will not shine, too thick will sag.


9. Optical verification scheme for quality inspection --- multi-angle inspection blind spot coverage

9-1. Use three-angle spectral analysis technology to completely eliminate blind spots in visual inspection:
25° high light angle: capture surface specular reflection characteristics
45° middle angle: color performance under standard observation conditions
75° lateral light angle: detect color shift in low gloss areas

9-2. Standardized inspection parameter configuration
Lighting conditions: D65 artificial daylight source (color temperature 6500K) that meets international standards
Color tolerance system:
Indoor application: ΔEab* ≤1.0 (CIE Lab color difference standard)
Outdoor application: ΔEab* ≤1.5 (considering the influence of ambient light)

9-3. Inspection process optimization
Through multi-angle collaborative analysis, the following can be achieved:
High-precision color consistency verification

Defect detection of special gloss surfaces

Color stability evaluation under different lighting environments

Summary(Quality inspection tips): Use multi-angle lighting to check (25°, 45°, 75°) to ensure that it is evenly shiny from different angles.


So, after reading the whole article with 9 tips, are you still confused? Then let me help you summarize it in one sentence.

If you want pearlescent paint to be shiny and durable, remember - choose the right pigment, operate gently, prevent moisture and sun, control thickness, and check from multiple angles during quality inspection!

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